The case of the gleaming garage
When a fellow contractor ran into equipment problems on a
big job with a tight deadline, TJB Industries, Detroit, got the call to bail him
out.
The job was a refit of the 12,700 square-foot repair bay
concrete floor at the Lima Auto Mall in Lima, Ohio. The big
dealership sells Caddies, Chevies, Pontiacs, Jeeps and more
from its two lots in the small (population just over 40,000)
Northwestern Ohio town. Like most dealerships, the Lima Auto
Mall also does business in car repair and maintenance.
Unlike most dealerships, Lima Auto Mall's owner, Bill Timmermeister,
wanted to distinguish himself from the competition
with a repair bay that didn't just have clean floors.
"Our motto is 'NASCAR clean'," he said. "So we did everything
we could to create a super service center -- a real showplace
-- and that included the floors."
And like NASCAR races, the job had to be done fast, over
one weekend. That was so the repair center wouldn't lose any
business from downtime, said Tom, who started on a Friday in
February at 5 p.m., and finished at Noon, Sunday.
Work started with dry grinding at low grits. It helped, Tom said,
that the repair technicians had kept the concrete relatively free
of grease and oil stains. The floor didn't need any remedial
cleaning.
After honing the floor with a 150-grit metal-bond diamond, the
TJB Industries crew hit it with Consolideck® LS lithium-silicate
hardener densifier at 400-500 square-feet per gallon from
backpack pump sprayers. They kept it wet for 15 minutes,
then let it dry 45 minutes.
Just over an hour later, the machines were back, growling
their way across the concrete, bringing the floor up to
an 800-grit polish. Then the LSGuard sprayed down in tight
cones, also from backpack pump sprayers. The crew spread
the ultra-thin protective coating with recommended microfiber
pads, getting about 1,000 -1,200 square feet per gallon, Tom
said.
The Toledo, Ohio branch of the Chase E. Phipps Company
supplied the LS and LSGuard, he added.
After a 30-45 minute dry-time, the floor got a 3,000 rpm burnishing
from a propane burnisher sporting an 800-grit buffing
pad. Results were almost mirror-like.
"We've gotten a lot of compliments on the job," Tom said.
Some of those compliments came from the floor's owner, Mr.
Timmermeister. "It looks excellent," he said. "It's beautiful."
But the best compliment may be in the form of the repair bay's
customers and the fact that since the new "NASCAR clean"
floor went in, there's a lot more of them.
"It was well worth it," Mr. Timmermeister said. "We're doing
much better business now."
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